BELTS FOR CONVEYORS AND POWER TRANSMISSION

Conveyor belts are widely used in material handling systems because they offer several advantages over other types of conveyors. Here’s why they are preferred:

Why Belts Are Used in Conveyors

  • Continuous Movement: Belts provide a smooth and uninterrupted flow of materials, reducing handling time.
  • Versatility: They can transport a wide range of materials, from small items to bulk goods.
  • Gentle Handling: Unlike rollers or chains, belts minimize damage to fragile items.
  • Adaptability: They can be designed for inclines, declines, and curves, making them suitable for complex layouts.

Benefits and Advantages of Conveyor Belts

  1. Efficiency – Conveyor belts automate material movement, reducing manual labor and increasing productivity.
  2. Safety – They minimize workplace injuries by eliminating the need for workers to lift heavy loads.
  3. Cost Savings – Reduced labor costs and improved efficiency lead to long-term savings.
  4. Flexibility – Conveyor belts can be customized for different industries, including food processing, mining, and manufacturing.
  5. Reliability – They provide consistent performance with minimal downtime.
  6. Scalability – Conveyor systems can be expanded or modified to meet growing operational needs.

PVC (POLY VINYL CHLORIDE) CONVEYOR BELTS

PVC conveyor belts are widely used in industries due to their durability, flexibility, and cost-effectiveness. Here’s a brief breakdown:

Design

  • Made from polyvinyl chloride (PVC) with reinforced fabric layers.
  • Available in smooth, textured, or patterned surfaces for different applications.
  • Include cleats, sidewalls, and tracking guides for specialized transport needs.

Features

  • Wear-resistant and chemical-resistant for industrial use.
  • Anti-static and flame-retardant options available.
  • Food-grade PVC belts for hygienic applications.
  • Low maintenance and easy to clean.

Colors

  • White – Common in food processing.
  • Green – Used in general industrial applications.
  • Blue – Preferred for hygiene-sensitive environments.
  • Black – For heavy-duty applications.

Types

  • Flat PVC Belts – Standard for general conveying.
  • Inclined PVC Belts – Textured for better grip on slopes.
  • Modular PVC Belts – Interlocking sections for easy replacement.
  • Heavy-duty PVC Belts – Reinforced for high-load applications.

Technical Parameters

  • Thickness: Typically ranges from 1 mm to 5 mm.
  • Width: Customizable, often between 50mm to 1200mm.
  • Temperature Resistance: Operates between -10°C to 80°C.
  • Tensile Strength: Varies based on reinforcement layers.
  • Surface Hardness: Adjustable for different friction levels.

 

PU (POLY URETHANE) CONVEYOR BELTS

Polyurethane (PU) conveyor belts come in various types and colors, depending on their application and industry needs. Made from polyurethane for high resistance to wear and chemicals. Reinforced with fabric layers for strength and flexibility with or without sealed edges, include tracking guides, cleats, and sidewalls for specialized conveying needs.

Types of PU Conveyor Belts

  1. Smooth PU Belts – Ideal for general material handling, other types are Matte and Glossy.
  2. Textured PU Belts – Provides better grip for inclined conveyors.
  3. Anti-static PU Belts – Used in electronics and sensitive environments.
  4. Food-grade PU Belts – Meets FDA standards for food processing.
  5. Oil-resistant PU Belts – Suitable for industries handling greasy materials.
  6. Abrasion-resistant PU Belts – Designed for heavy-duty applications.

 

Common Colors

  • White – Often used in food processing.
  • Green – Common in general industrial applications.
  • Blue – Preferred for hygiene-sensitive environments.
  • Ocher – Found in specialized applications.
  • Light Green – Used in certain manufacturing processes.

 

Technical Parameter

  • Length: 200 mm – 100 mtr.
  • Width: 20 mm – 1200 mm
  • Thickness: 1 mm to 5 mm typically
  • End: Endless / Jointless /  Open End
  • Functional Features:  Cleated / Side-wall/ Cut-resistant / Anti-slip / Free Flow /
  • Application Suitability: Knife Edge / Counter Flex / Scraper and Roller Brush

 

RUBBER CONVEYOR BELTS

Rubber conveyor belts are widely used in industries such as mining, manufacturing, and logistics due to their durability and flexibility. We offer 18 months warranty from the date of dispatch or 12 months from the date of installation.

Features

  • High Strength & Wear Resistance – Designed to withstand heavy loads and frequent use.
  • Heat & Oil Resistance – Special formulations allow operation in high-temperature environments.
  • Elasticity & Impact Resistance – Absorbs shock forces effectively, protecting the belt surface.
  • Flame Retardant Options – Essential for underground mining applications.
  • Anti-static Properties – Prevents static buildup in hazardous environments.

 

Types

  • General-Purpose Rubber Belts – made with Nylon / Polyester / Cotton carcass for standard industrial applications
  • Steel Cord Belts- Made with steel cord of diameter 4 mm to 11 mm for toughest heavy duty industrial applications
  • Chevron Conveyor belts- Used for inclined conveying bulky, loose or packed material due to its raised cleated surface in the form of Closed V-Type, Open V-Type, Y-Type, Multi-V and Bull Horn Pattern or customized to any specific design.
  • Side-wall Conveyor Belts – Used for vertical conveying within confined space due to its combination design of central cleats and wavy side-wall pattern.  T / TC / TS / XS-T / MBS / TCS types cleats are generally used.
  • Bucket Elevator Belts- Special purpose low stretch belts are used for transporting grain or granular material to 100 m and beyond.
  • Heat-Resistant Belts – Suitable for high-temperature environments like steel plants.
  • Oil-Resistant Belts – Designed for chemical and petroleum industries.
  • Acid & Alkali-Resistant Belts – Used in chemical processing.
  • Heavy-Duty Belts – Reinforced for mining and quarrying.
  • Inclined & Horizontal Belts – Adapted for different transport needs.

 

Key Technical Parameters

  1. Belt Rating: EP/NN/CC/ST/K – 200/2 – 1800/6
  2. Carcass: NN- Nylon / EP-Polyester / CC-Cotton / ST-Steel / K-Aramid
  3. Grade: M-24 / DIN-Y / N-17 / HR / SHR / CR / HACR / FR / OR / FDA / CMR /
  4. Compliance: BS 490 / ISO 4195 / DIN-22103 / ISO 340 / IS 1891- PART-I / II / III / IV / V
  5. Application: General Duty / Heavy Duty / Extra Heavy Duty
  6. Tensile Strength – 200 kN/m – 1800 kN/m, indicating the belt’s ability to withstand tension forces.
  7. Minimum Elongation: 300 – 450 % depending on the grade and application
  8. Total Thickness5mm to 20mm, depending on the application.
  9. Cover Material: Natural Rubber (NR) , Styrene Butadiene Rubber (SBR), EPDM, Silicone, Neoprene
  10. Cover Thickness: Top Cover- 4 to 10 mm , Bottom Cover- 2 to 10 mm
  11. Max. Temperature: Standard 70-80°C, HR-100°C  , SHR-150°C, UHR-200°C, Special -250°C
  12. Width – Customizable, between 500mm to 2000mm
  13. Temperature Resistance – Standard Operates  between 70-80°C, HR-up to 100°C  , SHR-150°C, UHR-200°C, Special -250°C
  14. Abrasion Resistance – Designed to minimize wear over time, ensuring longevity.
  15. Electrical Conductivity – Prevents static buildup in hazardous environments, complying with ISO 284.
  16. Pulley Diameter – Minimum and maximum pulley sizes are specified to ensure proper belt function.

 

Industrial Applications

  • Agriculture: Transporting cereals, grains and pulses, fertilizer granules
  • Asphalt Plants: To transfer wet sand, ash, wet loam, asphalt for paving
  • Automotive Industry: Conveying automotive parts and components such as tyre, heavy cast components
  • Cement Plants: Conveying raw material limestone, sand, cement, packages
  • Casting Foundries: Transporting mold sand, metal scraps, casted parts, handling hot materials
  • Crusher Quarry Plants: Conveying gravel, cobblestone, ground stone, boulder
  • Chemical Industry: Conveying chemicals, acids, alkalis, corrosive substance and powder
  • Feed Mill : Conveying, storing and feeding animal and cattle feed pellet
  • Food Processing: Conveying Raw, Baked, Processed, Packaged Food material, Dairy Processing
  • Glass Industries: Moving Silica, soda ash, limestone, molten glass, defective glass material
  • Mining: Elevating Coal, ores, minerals
  • Meat Processing: Transporting metal parts and scrap material which are sharp and oily in nature
  • Oil refineries: Transferring crude oil, refined oil, and allied products
  • Pulp and Paper: Used for raw material, conveying, pulp transfer, paper package conveying
  • Power Plant: Transporting fly-ash, coal, limestone and gypsum, Bio-mass wood chip, agricultural waste materials
  • Steel Mills: Moving iron ore, coal, and limestone to blast furnaces, slag and other byproducts.
  • Textile: used for conveying Treated parts
  • Waste Management & Recycling: For handling, segregating solid, chemical, hazardous waste , municipal solid waste

 

TIMING BELTS FOR POWER TRANSMISSION

A timing belt is designed to synchronize the movement of rotating components in mechanical systems. It ensures precise power transmission without slippage, making it ideal for applications requiring accurate motion control. We do importing globally renowned brands in timing belts and export highly efficient domestic brands to global market, such as CONTITECH, HABASIT, BANDO, GATES, OPTIBELT, MEGADYNE, MISTUBOSHI, GOODYEAR, BRECOFLEX, BARBIERI, JK FENNER, GYMPEX, PIX, SECAFLEX, MISUMI. Also we deal in Timing Belt drives, Pulleys, Gears, Sprockets and assembly parts.

Features

  • High Efficiency – Provides consistent power transmission with minimal energy loss.
  • No Slippage – Teeth engage with pulleys, ensuring precise synchronization.
  • Low Maintenance – Requires minimal lubrication compared to chain drives.
  • Durability – Made from reinforced rubber or polyurethane for long-lasting performance.
  • Quiet Operation – Reduces noise compared to traditional chain or gear systems.
  • Joint Type- Welded finger joint / Detachable fastener / EFT metal tooth

 

Types of Timing Belts

  1. Classical Timing Belts –Common sizes include MXL, XL, L, H, XH, XXH (imperial) and T/AT/ATL 2.5/3/5/10/20 (metric).
  2. Curvilinear Timing Belts – Rounded tooth profile for improved load distribution.
  3. Polyurethane Timing Belts – High resistance to wear and chemicals.
  4. Double-Sided Timing Belts – DHTD D5M/8M/14M, DSTD DS2M/3M/4.5M/5M/8M/14M, DXL/DL/DH
  5. High-Torque Drive (HTD) Belts – 3M / 5M/ 8M/ 14M/ 20M
  6. Synchroforce Timing Belts – CXP HTD, CXA STD, CXA CTD, CARBON, EXTREME, CEPTOR, HP, FALCON PD
  7. STD Timing Belts – STD S1.5M / S2M/ S3M / S4.5M / S5M / S8M / S14M
  8. Helical Offset Timing Belts- HOT 5M/8M/10M/14M
  9. Open Ended Timing Belts with V-groove – TK5 / TK10 / ATK5 / ATK10
  10. Conveyor Timing Belts- PU T10 Extra wide up to 1000mm, up to 22 m, waffle/punch hole/plain surface
  11. Special Timing Belts – Coated, Slotted, Hole Punched, Cleated, Vacuum Belts

 

Timing Belt Standard Design

  • Material – Neoprene Rubber with fiberglass/Carbon /Aramid reinforcement or polyurethane with Steel/Aramid/Kevlar cords.
  • Tooth Profile – Trapezoidal, curvilinear, and modified profiles for different load capacities.
  • Pitch – Distance between adjacent teeth, affecting pulley compatibility.
  • Width & Length – Customizable based on application requirements.

 

Technical Parameters

  • Pitch Size – Common sizes 2.5 mm, 3 mm, 5 mm, 8 mm, 14mm,
  • Tensile Strength – Varies based on reinforcement material (fiberglass, steel, Kevlar).
  • Temperature Resistance – Operates between -30°C to 100°C, depending on material.
  • Load Capacity – Defined by belt width and tooth profile.
  • Speed Range – Suitable for high-speed applications with minimal elongation.