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ELECTRICAL TEST BENCH- ALTERNATOR GENERATOR AND STARTER

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An Electrical Test Bench offers numerous advantages for engine testing, diagnostics, and calibration in industrial and agricultural applications.

  • Enables accurate monitoring of engine parameters such as voltage, current, RPM, and load variations.
  • Allows fine-tuning of electrical and mechanical components for optimal efficiency.
  • Provides a standardized setup for engine testing under simulated conditions.
  • Ensures repeatability, allowing comparative analysis of different engines or configurations.
  • Helps identify faults in electrical circuits, ignition systems, and fuel injectors.
  • Detects anomalies in performance, reducing unexpected breakdowns.
  • Evaluates energy consumption and ensures the engine operates at peak efficiency.
  • Assists in optimizing fuel-air mixtures for improved combustion.
  • Measures exhaust gas composition to ensure adherence to environmental regulations.
  • Helps manufacturers develop cleaner, more sustainable engine technologies.
  • Uses dynamometers or electrical loads to simulate real operating conditions.
  • Evaluates torque and power output under different load levels.
  • Reduces manual troubleshooting and repair time by offering rapid diagnostics.
  • Prevents premature engine wear, lowering maintenance costs.
  • Can be used for automotive, industrial, and agricultural engine testing.
  • Adaptable for research, manufacturing, and performance optimization.
  • Records engine performance data for further analysis and future improvements.
  • Integrates with computer systems for automated control and reporting.

 

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Overview of the Electrical Test Bench

The electrical test bench is a high-precision testing device designed for evaluating large-power automobile generators and starters. It features exceptional sensitivity in adjustment and strong controllability, ensuring accurate performance assessments.

Key Features

  • Digital Display System: The instrument employs a digital display mode, allowing direct and precise data readings.
  • Electronic Module-Based Load: The system integrates a reliable electronic module-type load, ensuring safe and efficient testing operations.
  • High Sensitivity & Control: It offers superior control capabilities, optimizing the evaluation process for generator and starter performance.

Applications

This advanced testing bench is essential for examining the functionality and durability of generators and starters across multiple industries, including:

  • Agricultural Machinery
  • Commercial Vehicles
  • Marine Engines

Data Processing & Analysis

The test bench connects seamlessly to a computer system, enabling automated processing of test results. It facilitates:

  • Data Collection & Storage
  • Real-Time Display & Printing of Reports
  • Waveform Curve Analysis
  • Dynamic Testing for Various Generator & Starter Models

With its advanced digital capabilities and precise control mechanisms, this electrical test bench plays a critical role in optimizing engine performance and ensuring reliability across diverse applications.

Technical Specification

  • Input working voltage 380V AC 50HZ/3 phase
  • Alternators 12-24v
  • Motor power：7.5KW
  • Frequency converter power：7.5KW
  • Speed adjustable range of generator： no load 0-8000 r/min load 0-6000 r/min
  • Load mode ： Electronic module type DA (0～200A)
  • Working current of starter：0-2000A
  • Torque of starter：0～200 N.M
  • Air pressure setting ：0～1MPa (random adjustment) Starting testing with brake
  • Armature testing
  • Electronic regulator test 12-24v
  • Diode test
  • Having shelf and drawer for storage.
  • Work light
  • Integrated DC power supply: 12/24V
  • Integrated AC voltage stabilizer

User, Operating, Instruction, Maintenance, and spare parts manual in English shall be provided.

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