ROLLERS FOR CONVEYOR SYSTEM

Rollers for Conveyor System

1. Plain Rollers

• Purpose: Commonly used to move flat-bottomed goods or boxes.
• Material: Steel, stainless steel, or plastic.
• Features: Smooth cylindrical surface; provides uniform rotation and movement.

2. Tapered Rollers

• Purpose: Used in curved sections of the conveyor to guide items smoothly along turns.
• Material: Typically steel or plastic.
• Features: Diameter decreases towards one end; designed for steady directional flow.

3. Grooved Rollers

• Purpose: Designed to work with drive belts or O-rings for powered systems.
• Material: Steel or aluminum.
• Features: Grooves cut into the roller surface; supports traction and precise belt positioning.

4. Rubber-Covered Rollers

• Purpose: Handles delicate or fragile goods to prevent slipping or damage.
• Material: Steel core with a rubber or polyurethane coating.
• Features: Cushioned surface; increases grip and reduces noise during operation.

5. Motorized Rollers

• Purpose: Integrated rollers with built-in motors for independently driving sections of the conveyor.
• Material: Steel or aluminum core with motorized components.
• Features: Compact, efficient, and suitable for zoned accumulation systems.

6. Spiral Rollers

• Purpose: Guides goods for consistent spacing or alignment.
• Material: Steel or aluminum.
• Features: Spiral grooves or patterns on the surface; ideal for maintaining spacing between items.

7. Friction Rollers

• Purpose: Reduces load slippage in uphill/downhill sections.
• Material: Steel, aluminum, or plastic with a friction-enhancing coating.
• Features: Enhanced grip for loads on inclined paths.

8. High-Temperature Rollers

• Purpose: Suitable for environments with high temperatures, such as ovens or furnaces.
• Material: Heat-resistant materials like stainless steel or specialized alloys.
• Features: Durable and resistant to heat deformation.

9. Plastic Rollers

• Purpose: Lightweight and corrosion-resistant for specific industries (e.g., food and beverages).
• Material: High-density polyethylene (HDPE) or PVC.
• Features: Lightweight, low-cost, and chemically resistant.

Usage and Applications of Rollers in Conveyors

1. Material Handling

• Application: Rollers enable efficient transportation of goods, packages, and materials across assembly lines, warehouses, and distribution centers.
• Industries: Logistics, manufacturing, e-commerce, and packaging.

2. Curved Conveyor Systems

• Application: Tapered rollers are used in curved sections to maintain the alignment of goods and prevent items from shifting or falling.
• Industries: Food processing, postal services, and automotive.

3. Zoned Accumulation

• Application: Motorized rollers help create zones where items can stop and accumulate without external control systems, optimizing operations.
• Industries: Warehousing and distribution centers.

4. High-Temperature Applications

• Application: Heat-resistant rollers are used for conveying materials through ovens, furnaces, or other high-temperature environments.
• Industries: Metalworking, ceramics, and food baking.

5. Fragile Item Conveying

• Application: Rubber-covered rollers ensure safe transport of delicate items like glass, electronics, or ceramics by reducing impact and vibration.
• Industries: Electronics manufacturing, glass production.

6. Bulk Material Conveying

• Application: Heavy-duty rollers are used to transport bulk materials like coal, gravel, and ore in mining and construction applications.
• Industries: Mining, agriculture, and construction.

7. Precision Movement

• Application: Grooved rollers are used to guide drive belts or O-rings, ensuring precise movement for automated systems.
• Industries: Assembly lines, automation, and robotics.

8. Chemical and Food Applications

• Application: Plastic rollers are used in environments requiring lightweight, corrosion-resistant materials for hygiene and safety.
• Industries: Food and beverage processing, pharmaceuticals.

9. Inclined or Declined Conveyors

• Application: Friction rollers prevent slippage when goods are transported on inclines or declines.
• Industries: Parcel handling, airports, and material recycling.

10. Spacing and Alignment

• Application: Spiral rollers are employed to ensure consistent spacing or alignment of items during transportation.
• Industries: Printing, textile, and packaging.

We supply different Types of Rollers and Pulleys

• Gravity Idler Roller

• Straight Roller with Sprocket

• Plastic Poly V-belt Taper Roller

• Tapered Roller With Sprocket

• Low Noise Conical Roller

• Plastic Groove Tapered Roller

• Transition Roller With PU

• Pulley with Ceramic Lagging

• DC Motor Drive Conical Roller

• DC Motor Drive Sorting Roller

• Drive Roller With Magnet

• DC Poly-V Motor Drive Roller

• DC Motorized Mixing Roller

• HT DC Drum Drive Roller

• DC Motorized Brush Roller

• Variable Frequency Drive

TECHNICAL SPECIFICATION – ROLLER CONVEYOR SYSTEM

TYPES:

Gravity / Motorized / Flat / Inclined / Curve / Flexible

LEG SUPPORT:

Leg MOC: Structural Steel / SS / AL

No. of Legs: As per design

Foot: Foot plate / Anti-vibration pad

Height: Fixed / Adjustable

PULLEY & ROLLER:

Pulley: Plain / Lagged / Knurled

MOC: GI / Steel / PU

Roller: Gravity / Drive / Motorized / Special

Idler: Carrying / Return / Snub / Impact

DRIVE & MOTOR:

Type: Direct coupled / Chain Drive

Motor: 1 phase / 3 phase, 50 Hz

Gear Box: Reduced 1:10 to 1:50

VFD Control: Reputed make inside Panel

SURFACE FINISH:

Type: Epoxy Painted / Powder Coated / SS

SAFETY:

Emergency stop, Alarm, Poster & Signboard

MAJOR PARAMETES:

Size, weight & characters of goods

UDL in Kg/m, Speed in m/min,

Conveying Length, Width, Height

TECHNICAL SPECIFICATION – ROLLERS